Smart Stuff

Customer reviews


Exhaust Review

Customers review below:
Quote:
Just installed Breathless Performance exhaust twin tip today and I was blown away..
This System from Breathless Performance Rocks!My Smart is definitely faster..

1) Hands down the system is exceptional quality with perfect welds and the highest quality Stainless that is thick.
2) The center exit with high polished Stainless Steel twin pipes give the car another
notch of engineering that only adds one more reason for people to say that's cool.
3) Installation was done less than an hour including valance cut out that
Breathless supplies a template for.
4) The best part is the system sounds incredible. My exhaust is the sport edition that Breathless offers. The take off is a rising pitch but maintains a low sound with out the drone sound. The system is surprisingly a nice sound that I ended up riding around for almost 2 hours after the install.
5) The lower rpm lag you could feel with the stock is now gone. The pick up is definitely better and stronger. You can actually feel a pull through the rpms that was not there before.
6) I thought the car got attention before, now it has become worse. People love the sound of the car and they are now asking questions about the exhaust and it has been 3 hours now.

to say the least I am very impressed with the exhaust and it looks amazing on the car. The most important thing is Ernie at Breathless answered the phone every time and helped me with any question I had because I am not a mechanic and to be honest I was a little apprehensive about doing this myself. Ernie definitely delivered on what he promised me and I have no idea on this stuff at all. So I will sumarize the process below and it will be basic because I am a basic installer with no experience.

1) Do not even bother jacking up the car you can lay underneath it no problem. Also the oil filter is a little bigger than the drain plug if you have not looked yet.
2) remove the valance with the two screws and the pins. Very simple just make sure no one puts protectant on before you remove.
3) You will need a 3/8 wrench. A small one will do and another wrench to put some torque country style on the 3/8 wrench to bust the bolts loose.
4) There are two flange bolts and one bolt on top that is attached to the heat shield so there are three bolts.
5) Shimmy the support arms from the rubber boots (exhaust hangers) for the system and it will come out. (be sure to spray wd40). Also be careful the flex pipe is sharp so wear one glove if you plan on grabing. Also save the gasket and reuse for the new breathless.
6) now reverse the procedure except start with the bolt toward the front of the car first and get it threaded with the gasket in between. Next make sure the gasket is postioned and thread the bolt toward the back last. I put the exhaust in the exhaust hangers first and then threaded the two flange bolts. This seemed to work best. Remember you will have one bolt left over from the top. I believe it was smaller than the flange bolts maybe 8 mm 12 sided wrench??? Not sure.
7) With the template supplied by Breathless Performance I measure the distance that was on the instruction sheet and used a jig saw with a blade made for cutting plastic. I followed up with sand paper to smooth the edges from the outside in.

That was it. I did have a helper to hold the sytem sometimes but that was the only assistance I received. I will say be patient on the two flange bolts they are accesible but with some patience. I only used wrenches on the bolts. I am sure swivels and sockets and air wrenches would have been easier and faster but all in all it is a do able project that took me one hour and 15 minutes from Box to driving down the street.

I will post some pictures if I can figure out how to on the board! Very nice product and exceptional engineering. Breathless did a great job and you can tell they know how to get performance from installing their parts.
Smart T

 

=======================================================================

bluedeuce
 
 
Location: Old Virginny
Breathless CES Exhaust Install (lots of pics)

Today being a holiday, I had the day off to finally install the Breathless exhaust. Job #1: remove the valence.

two T25 screws, 2 clips toward the ends, 2 push pins in the corners

Use a small flat-blade screwdriver to pull out the center pin, then yank that puppy out. Hopefully, the rest of the pin will come out on its own, otherwise work it out a bit with the screwdriver and pull it out the rest of the way with a pair of needlenose pliers.

2 more clips on the underside, six tabs that hook under the rear bumper cover, undo all that and lift out and upward and the valence comes off

Anyone know what those tabs with holes on the bottom are for? Mudflaps?

Job #2: remove the stock putt-putt exhaust.


E12 female Torx socket with a 3/8 breaker bar to get the bolt loose


10mm box wrench to take the bolt out


the bolt on the far side didn't have enough clearance to use the bar, so I used a 3/8 T-bar handle as a sort of extension on the 10mm wrench


with the bolts out, here comes the gasket. Metal center ring, and lots of flakey glitter from the edges


Don't forget to take out the little bolt above the flex pipe holding the heat shield. Little 8mm wrench works here. Even after vigorously applying WD40 to the rubber hangers, they were still tight, so I wriggled them off with a pair of channel lock pliers. No pics here, sorry.

out with the old, in with the new

Stocker weighs 15 pounds, BPP is about 7.5.

put the new one on the hangers and wriggle the flanges, bolts, and gasket into position. It can be done with two hands, but three or four would be easier.


At this point, things got icky. With a very tight area to work in and the rubber hangers shifting things out of alignment a bit, I kept crossthreading the near bolt. At this time the first of a series of thunderstorms also made its presence known. After prodigious use of curse words and dodging intermittent rain for a few hours, I finally decided to pull off the rear panels and bumper so I could see what I was doing. Having chewed up the threads on the supplied hex-head bolts I reused the originals, and pulled the left rubber hanger back off so I could line things up more easily.

finally, the exhaust is bolted up tight


I put the rear panels, bumper, and body sills back on, and fired it up about a quarter after six.

So, was it worth the aggravation and two band-aids? Heck yes. Nice deep tone, no drone, perhaps a bit on the loud side for some people (there is a quieter Touring version). Pretty quiet on light throttle, good sound on tip-in, and a nice series of brupp-brupp-brupps when the auto is downshifting.

Last edited by bluedeuce; 07-04-2008 at 08:56 PM

 

===========================================================================

Sunday, July 6, 2008

New exhaust - my smart can breathe!

 
New exhaustI was telling a friend recently that I've never had a car I enjoyed and cared about so much that I wanted to modify it. I've known car guys who are always tinkering with their cars, and I never really understood it until getting my smart. These cars are so unique and different, they just beg you to put your own personalized touch on them.

And I was completely sold on the new Breathless Performance twin-tip center exhaust performance muffler. Not only does it look great - solid steel and chrome and sexy as hell - but it provides performance improvements. It adds 6 horsepower and will even slightly improve mileage.

But that's not the whole reason I wanted it. As shown in this YouTube video from Breathless (below), it sounds great. It's louder and more aggressive sounding. In essence, it sounds manly and powerful, and that sold me on the exhaust.

 


This image shows the rear end of the smart before the new exhaust:

 
New exhaust - before install


And here's a closeup. You can barely see the existing tailpipe, which tilts down and is extremely short.

 
New exhaust - before closeup


We put the smart up on the lift, itself a unique experience worth memorializing in photos, as they've never had to adjust the lift for such a short car. Still, it was very stable and worked fine!

 
New exhaust - on lift


Getting the old exhaust/muffler off required taking off the plastic valance along the bottom. This came off pretty easy and showed how the old exhaust fit in and took up so much space.

 
New exhaust - on lift old exhaust


It wasn't easy getting the old exhaust off. It's a large muffler, and the bolts were not easily accessible. Again, having the car up on the lift really helped reach the bolts, and having a mechanic with the right tools helped even more. Once we got the heavy thing off, I snapped a picture showing the side-by-side comparison:

 
New exhaust - compare


Fitting the new one on was a piece of cake. It slipped right in and took up far less space, meaning the bolts were far more accessible. We had it on in no time, the whole process taking about 40 minutes. But it did require cutting the plastic valance. Thanks to Smart Billet, I had a bezel to fit around the cut and make it look professional.

 
New exhaust - after install


New exhaust closeupSo the main question smart owners will want to know is what it sounds like. I'll have to capture some mp3s, but I can tell you that it's definitely louder. Of course, you know that going in. It has a throaty rumble that is more evident while driving in fourth or fifth gear and giving it continuous gas. The idle sound is not too loud at all, whether inside the car or outside, rumbling gently. When giving it gas, it is much louder than the stock. I don't have much to compare it to, but it doesn't sound like a loud motorcycle. It's more of a sports car rumble.

I haven't driven it too far yet, but my first reaction is that the extra horsepower is evident at the low speeds, and the transition from first to second and second to third is much smoother. You may have read complaints about the smart's lag when shifting, especially at low gears, but the new exhaust makes that far smoother. This leads me to think that a new exhaust option may be offered with the future cars. I haven't been able to tell a mpg difference yet, but I'll keep track.

So now the car has attitude and oomph. It sounds as good as it looks, and if you don't notice it, you might hear it and take notice. I'm very impressed with the quality of the product and the sound. It's expensive, but I think it will be worth it!
 

David's Smart from Miami.

 

Below Is Ariel's Custom Smart

Breathless Mods:

Breathless Performance exhaust

Breathless Lower Valance

Breathless Carbon Fiber Gas Cap

Breathless Carbon Fiber Smart Letter Tag

Breathless Carbon Fiber Hatch Sill Plate

Breathless Carbon Fiber Ram Air Intake Scoop

B1: Submit Comments

Comments:

Hi Ernie,
1st You need another spot above for comments because mine are all good! Received may twin tip yesterday (days ahead of scheduled time) installed this morning without difficulty and it sounds, looks and performs great.
Thanks,
Paul
name: Paul Hansen
email: shop13@verizon.net

tigerwong58
 
tigerwong58's Avatar
 
 
Location: Kansas City
Drive: E320 4-Matic, SLK280
My SCOA Gallery
Breathless Performance Exhaust Installed

I just got my Breathless Performance Exhaust today, looks great, nicely done. I removed and cut my lower valance tonight. I tried to remove the rear bumper to access the heat shield and exhaust bolts, not easy.

I had my Smart Tech change the exhaust and it took about 2 hours. I can see this being a 1 hour job, but being the first time he wanted to be a bit more careful.

I drove it during my lunch time and alot of smoke came out initially, scared the crap out of me, I thought I was melting the plastic. It was just the typical oil residue burning off in the muffler coming out of the tips. It all cleared out after 20+ miles of driving.

The noise level is louder, but sounds cool. You can hear the shift points better. I enjoyed paddle shifting and listening to the exhaust tones. I live in a quiet subdivision and leave for work at 5:30am every morning, I had to feather the throttle to keep the noise down.

I have been averaging 37 mpg before the exhaust change.

As for power, I can definitely feel the car squating upon acceleration a bit more.

....270 miles later, my first tank of gas after the exhaust upgrade, I got 1 more mile per gallon. 38mpg. I probably could have got more, but I drove it a bit harder, I love hearing that exhaust.

Last edited by tigerwong58; 06-19-2008 at 04:58 PM.
tigerwong58 is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-11-2008, 10:14 PM   #2 (permalink)
soareyes
 
 
Location: Victorville, CA
I got mine today too (nice welds), and will install this weekend. What did you use to cut the valance? I'm more worried about messing that up than any other part of the install!

Stan
soareyes is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-11-2008, 11:28 PM   #3 (permalink)
Lgaruti
 
Lgaruti's Avatar
 
 
Location: West Central Florida - Seminole
Drive: Hybrid Escape, Ford GT,DB9
Quote:
Originally Posted by tigerwong58 View Post
I just got my Breatheless Performance Exhaust today, looks great, nicely done. I removed and cut my lower valance tonight. I tried to remove the rear bumper to access the heat shield and exhaust bolts, not easy. I am going to have my tech at the dealer sneak the bolts out. More to follow....
Go into the engine compartment from the top. There you will see 2 heat shield bolts. The third you get at from under the car. it's located at the top of the muffler flex pipe. Once the shield is loose the muffler bolts will be easier to get at......... It's tight but heck I did it!
Lgaruti is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 08:20 AM   #4 (permalink)
tigerwong58
 
tigerwong58's Avatar
 
 
Location: Kansas City
Drive: E320 4-Matic, SLK280
My SCOA Gallery
I traced the template, but they said measure 19 1/8" from hole to hole on the rear valance. Mine was more like 19". I used a utility knife, very slowly, after 3-4 strokes it cut through, then sanded it down smooth.
tigerwong58 is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 09:20 AM   #5 (permalink)
kwagar
Harley Smart
 
kwagar's Avatar
 
 
Location: Winter Haven, Florida,
Drive: smart Passion
My SCOA Gallery
I marked the cut using the template and then cut it out with a jigsaw using a blade made for plastic. Sanded it down lightly afterwards. Cut very easy--no problems.
kwagar is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 12:37 PM   #6 (permalink)
Old smart
A Gray of Lanark
 
Old smart's Avatar
 
 
Location: City of Williamsburg, VA
Didn't get an exhaust today, but I did get my BP goodie package. Everything looks first rate including the one-off De Dion tube caps. Thanks Ernie.
Old smart is online now Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 12:59 PM   #7 (permalink)
tigerwong58
 
tigerwong58's Avatar
 
 
Location: Kansas City
Drive: E320 4-Matic, SLK280
My SCOA Gallery
Well, we got it done, it took 2 hrs, on a lift, by a Certified Smart Technician. Looks great, sounds great for a 3 banger. I'll post pictures in the Gallery soon.
tigerwong58 is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 04:17 PM   #8 (permalink)
kwagar
Harley Smart
 
kwagar's Avatar
 
 
Location: Winter Haven, Florida,
Drive: smart Passion
My SCOA Gallery
Quote:
Originally Posted by tigerwong58 View Post
Well, we got it done, it took 2 hrs, on a lift, by a Certified Smart Technician. Looks great, sounds great for a 3 banger. I'll post pictures in the Gallery soon.
It's an interesting world. My smart technician agreed to helo me with the install then he mentioned it to smart USa and they forbade him from working on it on the clock or at the smart dealership as it was aftermarket, non-authorized and may void the emissions warrenty.

Such remarkable bull***t
kwagar is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 04:37 PM   #9 (permalink)
SylenThunder
 
SylenThunder's Avatar
 
 
Location: SE Michigan
Drive: Smart Passion Coupe
My SCOA Gallery
I would be very intrested on how that affects the overall performance and gas mileage of your car.
SylenThunder is offline Report Post   Reply With Quote Multi-Quote This Message Quick reply to this message
Old 06-12-2008, 05:45 PM   #10 (permalink)
Smartbillet
Supporting Vendor
 
Smartbillet's Avatar
 
 
Location: vero beach, fl
Quote:
Originally Posted by tigerwong58 View Post
Well, we got it done, it took 2 hrs, on a lift, by a Certified Smart Technician. Looks great, sounds great for a 3 banger. I'll post pictures in the Gallery soon.
I can't understand why it took a Certified Smart Technician 2 hrs on a lift, and it only took me an hour laying on my back in the driveway. What did they charge?
__________________
www.billetandacrylic.com
772-567-7645

 

smart y pants
 
smart y pants's Avatar
 
 
Location: Vermont
Drive: smart cabrio / Avalanche
Got my exhaust yesterday and installed in the driveway this morning. Only had to remove rear valence (2 screws and 2 push pins) and one bolt from the heat shield (the one attached to the exhaust 1/4 head). Was able to remove exhaust bolts with some lube and a 3/8 ratcheting, box end wrench. The bolts were tight as we use a LOT of salt up here to keep the roads clear. Also one bolt showed evidence of cross-threading (it was a bear to remove) Old exhaust slid right off easily as I lubed everything up early on.
The install was just as easy except for the damaged receiving nut welded to the cat back system (damage from the cross-threaded bolt) that bolt took 2 tries and some grease. Centered paper cutout in back of valance (lots of reference points) and cut a notch in the valence to transfer center line to front of valence, marked with a felt tip marker and cut with a utility knife in the hot sun (like a knife thru butter)
Whole install time from tools out of shed, install and put away everything and clean-up 85 minutes. Could be done in one hour if I weren't fighting rust and a stubborn bolt!
System looks, sounds and performs great! A bit louder than I thought it might be for my Cabrio, but now I don't forget when I left it in 4th gear!
smart y pants is offline Report Post  
Received mine yesterday. My wife told me that "You got a very large box delivery here from UPS". Took it out of the box, surprise surprise and "happy fathers day" my BPP exhaust has finally arrived.
smart-bpp-twin-exhaust-002.jpg
So I got my tools out, a gear wrench, torx 25 bit, and a torx socket E12. Laid out on the floor without even raising the smart car as suggested by the instructions. Took out my lower rear valence, then the top 2 heat shield bolts, and the other bolt attached to the old stock muffler.
smart-bpp-twin-exhaust-004.jpg
I then proceeded to take out the two flange bolts attaching the muffler to the cat system. Which came out easily with the help of the Torx socket E 12. Lubed the hangers and out came the stock in 15 minutes.
smart-bpp-twin-exhaust-007.jpg
We just installed and test drove our car after putting on the Breathless Performances center exit exhaust. VERY, VERY, nice!!! Easy installation and it sounds just right. We've been considering DT's exhaust, but I really had my heart set on a center exit. Ernie to the rescue, with a precision made and resonably priced unit!!

__________________
 

 

 

 

 

 

 

 

 


 Copyright ©2002 [Breathless Performance Products, Inc.]
 Site Design: Webraven.Net