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Exhaust Review
Customers review below:
Quote:
Just installed Breathless Performance exhaust
twin tip today and I was blown away..
This System from Breathless Performance
Rocks!My Smart is definitely faster..
1) Hands down the system is exceptional quality with perfect welds
and the highest quality Stainless that is thick.
2) The center exit with high polished Stainless Steel twin pipes
give the car another
notch of engineering that only adds one more reason for people to
say that's cool.
3) Installation was done less than an hour including valance cut out
that
Breathless supplies a template for.
4) The best part is the system sounds incredible. My exhaust is the
sport edition that Breathless offers. The take off is a rising pitch
but maintains a low sound with out the drone sound. The system is
surprisingly a nice sound that I ended up riding around for almost 2
hours after the install.
5) The lower rpm lag you could feel with the stock is now gone. The
pick up is definitely better and stronger. You can actually feel a
pull through the rpms that was not there before.
6) I thought the car got attention before, now it has become worse.
People love the sound of the car and they are now asking questions
about the exhaust and it has been 3 hours now.
to say the least I am very impressed with the exhaust and it looks
amazing on the car. The most important thing is Ernie at Breathless
answered the phone every time and helped me with any question I had
because I am not a mechanic and to be honest I was a little
apprehensive about doing this myself. Ernie definitely delivered on
what he promised me and I have no idea on this stuff at all. So I
will sumarize the process below and it will be basic because I am a
basic installer with no experience.
1) Do not even bother jacking up the car you can lay underneath it
no problem. Also the oil filter is a little bigger than the drain
plug if you have not looked yet.
2) remove the valance with the two screws and the pins. Very simple
just make sure no one puts protectant on before you remove.
3) You will need a 3/8 wrench. A small one will do and another
wrench to put some torque country style on the 3/8 wrench to bust
the bolts loose.
4) There are two flange bolts and one bolt on top that is attached
to the heat shield so there are three bolts.
5) Shimmy the support arms from the rubber boots (exhaust hangers)
for the system and it will come out. (be sure to spray wd40). Also
be careful the flex pipe is sharp so wear one glove if you plan on
grabing. Also save the gasket and reuse for the new breathless.
6) now reverse the procedure except start with the bolt toward the
front of the car first and get it threaded with the gasket in
between. Next make sure the gasket is postioned and thread the bolt
toward the back last. I put the exhaust in the exhaust hangers first
and then threaded the two flange bolts. This seemed to work best.
Remember you will have one bolt left over from the top. I believe it
was smaller than the flange bolts maybe 8 mm 12 sided wrench??? Not
sure.
7) With the template supplied by Breathless Performance I measure
the distance that was on the instruction sheet and used a jig saw
with a blade made for cutting plastic. I followed up with sand paper
to smooth the edges from the outside in.
That was it. I did have a helper to hold the sytem sometimes but
that was the only assistance I received. I will say be patient on
the two flange bolts they are accesible but with some patience. I
only used wrenches on the bolts. I am sure swivels and sockets and
air wrenches would have been easier and faster but all in all it is
a do able project that took me one hour and 15 minutes from Box to
driving down the street.
I will post some pictures if I can figure out how to on the board!
Very nice product and exceptional engineering. Breathless did a
great job and you can tell they know how to get performance from
installing their parts.
Smart T




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Breathless CES Exhaust Install (lots of pics)
Today being a holiday, I had the day off to finally
install the Breathless exhaust. Job #1: remove the
valence.
two T25 screws, 2 clips toward the ends, 2 push pins in
the corners
Use a small flat-blade screwdriver to pull out the
center pin, then yank that puppy out. Hopefully, the
rest of the pin will come out on its own, otherwise work
it out a bit with the screwdriver and pull it out the
rest of the way with a pair of needlenose pliers.
2 more clips on the underside, six tabs that hook under
the rear bumper cover, undo all that and lift out and
upward and the valence comes off

Anyone know what those tabs with holes on the bottom are
for? Mudflaps?
Job #2: remove the stock putt-putt exhaust.
E12 female Torx socket with a 3/8 breaker bar to get the
bolt loose
10mm box wrench to take the bolt out
the bolt on the far side didn't have enough clearance to
use the bar, so I used a 3/8 T-bar handle as a sort of
extension on the 10mm wrench
with the bolts out, here comes the gasket. Metal center
ring, and lots of flakey glitter from the edges
Don't forget to take out the little bolt above the flex
pipe holding the heat shield. Little 8mm wrench works
here. Even after vigorously applying WD40 to the rubber
hangers, they were still tight, so I wriggled them off
with a pair of channel lock pliers. No pics here, sorry.
out with the old, in with the new

Stocker weighs 15 pounds, BPP is about 7.5.
put the new one on the hangers and wriggle the flanges,
bolts, and gasket into position. It can be done with two
hands, but three or four would be easier.
At this point, things got icky. With a very tight area
to work in and the rubber hangers shifting things out of
alignment a bit, I kept crossthreading the near bolt. At
this time the first of a series of thunderstorms also
made its presence known. After prodigious use of curse
words and dodging intermittent rain for a few hours, I
finally decided to pull off the rear panels and bumper
so I could see what I was doing. Having chewed up the
threads on the supplied hex-head bolts I reused the
originals, and pulled the left rubber hanger back off so
I could line things up more easily.
finally, the exhaust is bolted up tight
I put the rear panels, bumper, and body sills back on,
and fired it up about a quarter after six.
So, was it worth the aggravation and two band-aids? Heck
yes. Nice deep tone, no drone, perhaps a bit on the loud
side for some people (there is a quieter Touring
version). Pretty quiet on light throttle, good sound on
tip-in, and a nice series of brupp-brupp-brupps when the
auto is downshifting.

Last edited by bluedeuce; 07-04-2008 at
08:56 PM
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 I
was telling a friend recently
that I've never had a car I
enjoyed and cared about so much
that I wanted to modify it. I've
known car guys who are always
tinkering with their cars, and I
never really understood it until
getting my smart. These cars are
so unique and different, they
just beg you to put your own
personalized touch on them.
And I was completely sold on the
new
Breathless Performance
twin-tip center exhaust
performance muffler. Not only
does it look great - solid steel
and chrome and sexy as hell -
but it provides performance
improvements. It adds 6
horsepower and will even
slightly improve mileage.
But that's not the whole reason
I wanted it. As shown in this
YouTube video from Breathless
(below), it sounds great. It's
louder and more aggressive
sounding. In essence, it sounds
manly and powerful, and that
sold me on the exhaust.
This image shows the rear end of
the smart before the new
exhaust:
And here's a closeup. You can
barely see the existing
tailpipe, which tilts down and
is extremely short.
We put the smart up on the lift,
itself a unique experience worth
memorializing in photos, as
they've never had to adjust the
lift for such a short car.
Still, it was very stable and
worked fine!
Getting the old exhaust/muffler
off required taking off the
plastic valance along the
bottom. This came off pretty
easy and showed how the old
exhaust fit in and took up so
much space.
It wasn't easy getting the old
exhaust off. It's a large
muffler, and the bolts were not
easily accessible. Again, having
the car up on the lift really
helped reach the bolts, and
having a mechanic with the right
tools helped even more. Once we
got the heavy thing off, I
snapped a picture showing the
side-by-side comparison:
Fitting the new one on was a
piece of cake. It slipped right
in and took up far less space,
meaning the bolts were far more
accessible. We had it on in no
time, the whole process taking
about 40 minutes. But it did
require cutting the plastic
valance. Thanks to
Smart Billet, I had a bezel
to fit around the cut and make
it look professional.
 So
the main question smart owners
will want to know is what it
sounds like. I'll have to
capture some mp3s, but I can
tell you that it's definitely
louder. Of course, you know that
going in. It has a throaty
rumble that is more evident
while driving in fourth or fifth
gear and giving it continuous
gas. The idle sound is not too
loud at all, whether inside the
car or outside, rumbling gently.
When giving it gas, it is much
louder than the stock. I don't
have much to compare it to, but
it doesn't sound like a loud
motorcycle. It's more of a
sports car rumble.
I haven't driven it too far yet,
but my first reaction is that
the extra horsepower is evident
at the low speeds, and the
transition from first to second
and second to third is much
smoother. You may have read
complaints about the smart's lag
when shifting, especially at low
gears, but the new exhaust makes
that far smoother. This leads me
to think that a new exhaust
option may be offered with the
future cars. I haven't been able
to tell a mpg difference yet,
but I'll keep track.
So now the car has attitude and
oomph. It sounds as good as it
looks, and if you don't notice
it, you might hear it and take
notice. I'm very impressed with
the quality of the product and
the sound. It's expensive, but I
think it will be worth it!
David's Smart from Miami.


Below Is Ariel's Custom Smart
Breathless Mods:
Breathless Performance exhaust
Breathless Lower Valance
Breathless Carbon Fiber Gas Cap
Breathless Carbon Fiber Smart Letter Tag
Breathless Carbon Fiber Hatch Sill Plate
Breathless Carbon Fiber Ram Air Intake Scoop



B1: Submit Comments
Comments:
Hi Ernie,
1st You need another spot above for comments because mine are all
good! Received may twin tip yesterday (days ahead of scheduled time)
installed this morning without difficulty and it sounds, looks and
performs great.
Thanks,
Paul
name: Paul Hansen
email: shop13@verizon.net
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Breathless
Performance Exhaust
Installed
I just got my Breathless
Performance Exhaust today,
looks great, nicely done. I
removed and cut my lower
valance tonight. I tried to
remove the rear bumper to
access the heat shield and
exhaust bolts, not easy.
I had my Smart Tech change
the exhaust and it took
about 2 hours. I can see
this being a 1 hour job, but
being the first time he
wanted to be a bit more
careful.
I drove it during my lunch
time and alot of smoke came
out initially, scared the
crap out of me, I thought I
was melting the plastic. It
was just the typical oil
residue burning off in the
muffler coming out of the
tips. It all cleared out
after 20+ miles of driving.
The noise level is louder,
but sounds cool. You can
hear the shift points
better. I enjoyed paddle
shifting and listening to
the exhaust tones. I live in
a quiet subdivision and
leave for work at 5:30am
every morning, I had to
feather the throttle to keep
the noise down.
I have been averaging 37 mpg
before the exhaust change.
As for power, I can
definitely feel the car
squating upon acceleration a
bit more.
....270 miles later, my
first tank of gas after the
exhaust upgrade, I got 1
more mile per gallon. 38mpg.
I probably could have got
more, but I drove it a bit
harder, I love hearing that
exhaust.
Last edited by
tigerwong58; 06-19-2008 at
04:58 PM.
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06-11-2008, 11:28 PM
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#3
(permalink)
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Location: West Central
Florida - Seminole
Drive: Hybrid
Escape, Ford GT,DB9
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Quote:
Originally
Posted by
tigerwong58
I just got
my
Breatheless
Performance
Exhaust
today, looks
great,
nicely done.
I removed
and cut my
lower
valance
tonight. I
tried to
remove the
rear bumper
to access
the heat
shield and
exhaust
bolts, not
easy. I am
going to
have my tech
at the
dealer sneak
the bolts
out. More to
follow....
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Go into the engine
compartment from the top.
There you will see 2 heat
shield bolts. The third you
get at from under the car.
it's located at the top of
the muffler flex pipe. Once
the shield is loose the
muffler bolts will be easier
to get at......... It's
tight but heck I did it!
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06-12-2008, 04:17 PM
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#8
(permalink)
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Harley Smart
Location: Winter Haven,
Florida,
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Quote:
Originally
Posted by
tigerwong58
Well, we got
it done, it
took 2 hrs,
on a lift,
by a
Certified
Smart
Technician.
Looks great,
sounds great
for a 3
banger. I'll
post
pictures in
the Gallery
soon.
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It's an interesting world.
My smart technician agreed
to helo me with the install
then he mentioned it to
smart USa and they forbade
him from working on it on
the clock or at the smart
dealership as it was
aftermarket, non-authorized
and may void the emissions
warrenty.
Such remarkable bull***t
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06-12-2008, 05:45 PM
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#10
(permalink)
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Supporting Vendor
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Quote:
Originally
Posted by
tigerwong58
Well, we got
it done, it
took 2 hrs,
on a lift,
by a
Certified
Smart
Technician.
Looks great,
sounds great
for a 3
banger. I'll
post
pictures in
the Gallery
soon.
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I can't understand why it
took a Certified Smart
Technician 2 hrs on a lift,
and it only took me an hour
laying on my back in the
driveway. What did they
charge?
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Location: Vermont
Drive: smart cabrio / Avalanche
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Got my exhaust yesterday and installed in the driveway
this morning. Only had to remove rear valence (2 screws
and 2 push pins) and one bolt from the heat shield (the
one attached to the exhaust 1/4 head). Was able to
remove exhaust bolts with some lube and a 3/8
ratcheting, box end wrench. The bolts were tight as we
use a LOT of salt up here to keep the roads clear. Also
one bolt showed evidence of cross-threading (it was a
bear to remove) Old exhaust slid right off easily as I
lubed everything up early on.
The install was just as easy except for the damaged
receiving nut welded to the cat back system (damage from
the cross-threaded bolt) that bolt took 2 tries and some
grease. Centered paper cutout in back of valance (lots
of reference points) and cut a notch in the valence to
transfer center line to front of valence, marked with a
felt tip marker and cut with a utility knife in the hot
sun (like a knife thru butter)
Whole install time from tools out of shed, install and
put away everything and clean-up 85 minutes. Could be
done in one hour if I weren't fighting rust and a
stubborn bolt!
System looks, sounds and performs great! A bit louder
than I thought it might be for my Cabrio, but now I
don't forget when I left it in 4th gear!
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Received mine yesterday. My
wife told me that "You got a
very large box delivery here
from UPS". Took it out of
the box, surprise surprise
and "happy fathers day" my
BPP exhaust has finally
arrived.

So I got my tools out, a
gear wrench, torx 25 bit,
and a torx socket E12. Laid
out on the floor without
even raising the smart car
as suggested by the
instructions. Took out my
lower rear valence, then the
top 2 heat shield bolts, and
the other bolt attached to
the old stock muffler.

I then proceeded to take out
the two flange bolts
attaching the muffler to the
cat system. Which came out
easily with the help of the
Torx socket E 12. Lubed the
hangers and out came the
stock in 15 minutes.

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We just installed and test
drove our car after putting
on the Breathless
Performances center exit
exhaust. VERY, VERY, nice!!!
Easy installation and it
sounds just right. We've
been considering DT's
exhaust, but I really had my
heart set on a center exit.
Ernie to the rescue, with a
precision made and resonably
priced unit!!

__________________
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